A big contract is won by an industrial manufacturer. The monthly production demands are increased, but the manufacturing facility hasn’t seen a sudden increase in floor space, experienced employees or working hours during the day. A second shift may help temporarily, but it could also create new work and training, supervision, and quality control requirements.
Image credit: automatedsolutions.com.au
Situations like this reveal an important purpose of robotic automation. Robotics does not only mean replacing humans with machines. It could be utilized to alter the method by which manufacturers use their current production capacity.
Take a look at the seconds that Aren’t able to be found between the products
Inefficient manufacturing isn’t always apparent. If an operator takes 15 seconds positioning a component for 10 seconds, then another 10 seconds applying the material, and a few seconds moving it onto the next task. The difference might seem small even for a single piece of equipment. If repeated thousands of times, the seconds are an enormous amount of production time.
The same is true for wasted material. In the event of spreading a small amount additional coating or dispensing materials throughout a massive production run could result in an enormous expense.
Companies that are thinking about robotic automation Australia will benefit from studying these small loss, repeated ones before they decide which equipment to buy. ASA’s needs analysis aims to identify bottlenecks as well waste, quality issues and other limitations to process that might affect an automation plan.
The robot should fit the processes around it.
Robots are just one of many engineering choices. The system will also require tools, guarding devices, controls fixtures, conveyors, electrical integration, as well as communication with existing production equipment. Engineers must take into consideration reach and payload while also determining how the robot is going to move through its space and interact with the environment surrounding it.
ASA offers conceptual development, system design, CAD simulation, and offline programming as part of its plan to FANUC’s robotic automation. Digital simulation allows engineers to test configurations and estimate durations of the cycle before the system can be put in operation at the customer’s factory floor. This is particularly helpful in cases of space limitations or if new robotics need to be incorporated into existing production lines.
Painting and Dispensing Show Why It’s Important to Repeat
Controlled movement is essential in certain manufacturing processes. Imagine coating hundreds or thousands of components. The goal isn’t just complete each component at a rapid pace. From the moment of starting production through the conclusion all the movements, speed, distance and application must be managed.
The experts at ASA are proficient in painting and dispensing across different industries like aerospace and automotive. Industrial robotic automation in these settings can allow for repeatable movements as well as limiting the exposure of workers to physical demands or procedures that could be hazardous.
Controlled better can reduce the unnecessary use of materials, leading to a decrease in waste as well as productivity gains.
Installation of the system isn’t enough. You still need people to keep it running.
Automation doesn’t substitute for manufacturing expertise. It transforms the knowledge needed to run and maintain the manufacturing process.
Employees need to know how to safely operate equipment be aware of abnormal behavior or malfunctions, then troubleshoot the issue and take care of maintenance. Production requirements can also alter, which means that processes and programs may require modification later.
ASA provides training on site including programming, safety troubleshooting, mechanical and electrical maintenance. It also offers servicing and ongoing support to monitor the condition of the equipment and deal with problems that arise over the system’s operational duration.
Capacity is more than just working more quickly
In Australia, increasing capacity for production doesn’t always mean adding more employees to repetitive jobs or buying larger structures. Sometimes, the most important thing to consider is whether the present manufacturing process can be designed differently.
ASA has been creating and integration of automation systems since 2002, assisting manufacturers in Australia and projects around the world. Its method of analysis connects needs and engineering with simulation FANUC robot integration training, as well as servicing.
Automating for automation’s sake isn’t the main goal. A successful system must give the manufacturer something tangible in the form of more reliable production and quality, as well as safer procedures, less waste or a larger capacity for the factory it already operates.